Ion Exchange Phosphate Ester Fluid Regeneration System for Steam Turbine Ehc Applications
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Product Highlights
- Ultra-Precision Filtration, Beta3=929 With 5 Japan 3R elements, it traps micro-particles to achieve NAS 3-7, keeping EH oil clean and preventing servo valve sticking.
- Independent Oil Dehydration Unit Featuring a standalone active breather separate from the main oil circuit, it removes water from the EH tank to keep fluid moisture under 100 mg/kg.
- Acid & Resistivity Regeneration Using a premium ion resin element, it removes acids and adsorbs metal ions to raise oil resistivity over 6x10^9 ohm*cm without producing water.
- Massive EH Oil Savings up to 80% By systematically tackling moisture, particulate, acidity, and low resistivity, it drastically extends fluid life and cuts EH oil costs by over 80%.
- Varnish & Sludge Removal It effectively traps varnish, sludge, and harmful oxide contaminants, keeping the oil clean to prevent servo valve sticking and component wear.
- Safe Online Bypass Filtration Operating as a standalone loop, it offers continuous purification online without affecting the main system pressure or equipment operation.
- Clean & Easy Maintenance With high-strength lift straps, operators can pull out used elements easily without touching dirty oil, minimizing downtime and keeping hands clean.
Product Attributes
- Customization
- Available
- Certification
- TüV, ISO9001, RoHS, CE
- Application
- Turbine Oil, Lubricant Oil, Transformer Oil, Engine Oil, Phosphate Ester Fire-Resistant Fluid
- Model NO.
- AITAI-ZJN2-1RC
- Voltage
- 380V
- Folw Rate
- 6 L/Min
- Cleanliness Level
- Nas 1638 Level 3-7
- Motor Power
- 0.4 Kw
- Water Content (After Filtration)
- ≤100 Mg/Kg
- Acid Value (After Filtration)
- ≤0.15 Mg/G KOH
- Transport Package
- Wooden Box
- Specification
- Customized
- Trademark
- AITAI
- Origin
- China
- HS Code
- 8421299090
- Production Capacity
- 50000pieces/Year
- Package Size
- 140.00cm * 70.00cm * 150.00cm
- Package Gross Weight
- 170.000kg
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of Ion Exchange Phosphate Ester Fluid Regeneration System for Steam Turbine Ehc Applications
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Ion Exchange Phosphate Ester Fluid Regeneration System for Steam Turbine Ehc Applications -
Ion Exchange Phosphate Ester Fluid Regeneration System for Steam Turbine Ehc Applications -
Ion Exchange Phosphate Ester Fluid Regeneration System for Steam Turbine Ehc Applications -
Ion Exchange Phosphate Ester Fluid Regeneration System for Steam Turbine Ehc Applications -
Ion Exchange Phosphate Ester Fluid Regeneration System for Steam Turbine Ehc Applications -
Ion Exchange Phosphate Ester Fluid Regeneration System for Steam Turbine Ehc Applications -
Ion Exchange Phosphate Ester Fluid Regeneration System for Steam Turbine Ehc Applications
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Product Description
Ion Exchange Phosphate Ester Fluid Regeneration System for Steam Turbine EHC Applications
Product Description
ZJ Series Fire Resistant Oil Regeneration Purification System is specially designed for purification and regeneration of phosphate ester fire-resistant oil used in EH control systems of steam turbines. It effectively controls acid value, moisture, particle contamination, and resistivity to ensure stable operation of power equipment.
This oil purifier system integrates precision filtration, dehydration, acid removal, and ion adsorption technologies to restore oil performance and significantly extend oil service life.
Product Features:
1. Ultra-precision filtration with β3≥929, achieving NAS 5–6 cleanliness
2. Efficient removal of micron-level particles, sludge, and oxidation by-products
3. Advanced dehydration system removes free water and dissolved moisture
4. Regeneration unit with ion exchange resin for strong acid removal performance
5. Effectively improves oil resistivity by absorbing metal ions (Ca, Mg, Fe, etc.)
6. Nitrogen-based active dehydration system prevents secondary contamination
7. Continuous online oil purification ensures stable oil quality
8. Modular design allows flexible operation and easy maintenance
1. Ultra-precision filtration with β3≥929, achieving NAS 5–6 cleanliness
2. Efficient removal of micron-level particles, sludge, and oxidation by-products
3. Advanced dehydration system removes free water and dissolved moisture
4. Regeneration unit with ion exchange resin for strong acid removal performance
5. Effectively improves oil resistivity by absorbing metal ions (Ca, Mg, Fe, etc.)
6. Nitrogen-based active dehydration system prevents secondary contamination
7. Continuous online oil purification ensures stable oil quality
8. Modular design allows flexible operation and easy maintenance
Benefits:
1. Extends fire-resistant oil service life by over 80%
2. Reduces oil replacement and maintenance costs significantly
3. Prevents turbine control system failures and downtime
4. Improves reliability and safety of EH hydraulic systems
5. Maintains stable oil cleanliness, moisture, and acid level
6. Enhances overall efficiency of power plant operations
1. Extends fire-resistant oil service life by over 80%
2. Reduces oil replacement and maintenance costs significantly
3. Prevents turbine control system failures and downtime
4. Improves reliability and safety of EH hydraulic systems
5. Maintains stable oil cleanliness, moisture, and acid level
6. Enhances overall efficiency of power plant operations
Specification
Model | AITAI-ZJN2-1RC | AITAI-ZJN2-2RC | |
Flow Rate | 6L/min | 9L/min | |
Motor Power | 0.4kW | ||
Operating Voltage | AC380V 50Hz | ||
Operating Pressure | 0.6MPa | ||
Filter Precision | β3=929 | ||
Overall Dimensions (mm) | 1248*566*1357 | 1248*566*1357 | |
Weight (kg) | 150 | 199 | |
Recommend Products
Application Scenarios |
Application Industries
1. Power Generation (Thermal & Nuclear Plants)
This unit is specifically designed for the Electro-Hydraulic (EH) control systems of large steam turbines. By maintaining the ultra-high purity and electrical resistivity of the phosphate ester fluid, this specialized turbine oil regeneration system ensures turbine speed and load control remain accurate, preventing costly system failures.
This unit is specifically designed for the Electro-Hydraulic (EH) control systems of large steam turbines. By maintaining the ultra-high purity and electrical resistivity of the phosphate ester fluid, this specialized turbine oil regeneration system ensures turbine speed and load control remain accurate, preventing costly system failures.
2. Heavy Industry (Metallurgy & Steel Smelting)
In environments like electric arc furnaces and rolling mills, the AITAI-ZJN2-1RC fire-resistant fluid purifier continuously removes acids and moisture from the hydraulic medium. This protects sensitive hydraulic controls from being damaged by sludge or "varnish" films, significantly reducing equipment downtime.
In environments like electric arc furnaces and rolling mills, the AITAI-ZJN2-1RC fire-resistant fluid purifier continuously removes acids and moisture from the hydraulic medium. This protects sensitive hydraulic controls from being damaged by sludge or "varnish" films, significantly reducing equipment downtime.
3. Aluminum & Magnesium Die Casting
These high-pressure machines rely on high-performance fluids to prevent fire hazards. Our advanced phosphate ester conditioning unit eliminates oxidation products that can clog valves, ensuring that high-precision servo valves continue to function smoothly even under intense heat.
These high-pressure machines rely on high-performance fluids to prevent fire hazards. Our advanced phosphate ester conditioning unit eliminates oxidation products that can clog valves, ensuring that high-precision servo valves continue to function smoothly even under intense heat.
4. Petrochemical Processing
For high-pressure reactors and compressors operating in hazardous zones, safety is paramount. This EH fluid maintenance skid provides a "closed-loop" nitrogen-blanketed environment, which fundamentally stops moisture from the air from polluting the oil, meeting strict industrial safety standards.
For high-pressure reactors and compressors operating in hazardous zones, safety is paramount. This EH fluid maintenance skid provides a "closed-loop" nitrogen-blanketed environment, which fundamentally stops moisture from the air from polluting the oil, meeting strict industrial safety standards.
5. Aviation & Ground Maintenance
This super-precision filtration equipment manages the stringent cleanliness standards required for high-grade aviation fluids (such as Skydrol) used in hydraulic test stands. It effectively removes particulate contamination and water, ensuring that test equipment provides reliable and precise data.
This super-precision filtration equipment manages the stringent cleanliness standards required for high-grade aviation fluids (such as Skydrol) used in hydraulic test stands. It effectively removes particulate contamination and water, ensuring that test equipment provides reliable and precise data.
Company Profile
Aout AITAI
Established in 2013, Shenzhen AITAI Technology Co., Ltd. is a National High-Tech Enterprise focusing on smart lubrication management for industrial machinery. Led by Dr. Guangjian Ding, a top expert in lubrication and wear analysis, our team brings 15 years of experience in energy-saving and oil-recycling solutions. Guided by our Total Excellence Lubrication (TEL) concept, we provide custom oil management solutions for key industries worldwide, including metallurgy, automotive, power, shipping, and petrochemicals. Today, AITAI operates across Asia, Europe, and the Americas, proudly serving many Fortune 500 companies.
To support these industries, AITAI makes a wide range of high-precision oil purification equipment. Using advanced 1-micron filtration technology, our main product lines include CS Standard & Anti-Corrosion High Precision Oil Purifiers, EX Explosion-Proof Oil Filtration Units, IOP Automatic Control Oil Filtering Machine, IOM Smart Monitoring Oil Purification Machine, GT Centrifugal & TRVS Vacuum Dehydration Equipment, and specialized ZJ Fire-Resistant Oil Regeneration Systems. These machines are built to quickly remove solid particles, water, and varnish, protecting your machinery and extending oil life.
Through a strong partnership with Japan's 3R Group, along with our own smart factories, oil analysis labs, and online monitoring systems, AITAI provides a complete service chain for intelligent lubrication. As a trusted leader in green and efficient oil management, we are dedicated to bringing innovation and sustainable practices to the global industrial market.
Certifications
Certifications and Product Reliability
AITAI continues to improve product compliance and reliability through certification and testing. Available certifications and verification documents may include:
--CE
--ExdellBT4Gb (Explosion-proof )
--RoHS
--Other upon request
Packaging & Shipping
Packing and Transportation
Quality Assured: Every machine is rigorously inspected and tested by professional engineers before dispatch to ensure optimal performance.
Export-Standard Packaging: Secured in heavy-duty wooden boxes designed for maximum protection. Fully International Standards for Phytosanitary Measures No. 15 (ISPM 15) compliant for hassle-free global customs clearance.
Flexible Shipping: Available via Sea, Rail, and Truck freight to suit your timeline and budget.
Trade Terms: EXW, FOB, CIF supported.
FAQ
1.what can you buy from us?
Precision oil purifiers, anti-corrosion oil purifiers, explosion-proof oil purifiers, vacuum dehydration oil purifiers, centrifugal oil purifiers, vacuum-centrifugal composite oil purifiers, and oil station refueling carts.
2. how can we guarantee quality?
Features filter elements and technology from Japan 3R, a world-leading filtration expert, backed by over ten years of technical expertise to ensure stable, high-quality product performance.
3. What's the payment method?
Payment can be done by T/T, L/C, Credit Card, Western Union etc.
4.Accepted Payment Currency:
USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
5. How long is the delivery period?
Generally it takes about 15-30 working days for production.
6.What's the package made of?
The package is made of international export standard wooden case.
7.What's the delivery method?
By train, by air, by sea, by truck, by express, etc.
8. How long is the guarantee period?
We provide long-term after-sales maintenance and filter element replacement services.
9.What services can you provide?
Online support through email, telephone, Whatsapp or other communication method; onsite taining and installation if you need; filed maintenance and repair, technical video support, etc.
10. What's our advantages?
We use the world's leading 3R filtration technology with 13 years of in-house research and development, serving customers across industries such as metallurgy, petrochemicals, automotive, engineering machinery, electric power, and marine.
.About the Supplier
This supplier has been audited by CTI. Verify the report on the official CTI website with ID "QIP-ASI262263". Items marked "
" are certified.
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Company Profile
AITAI Group provides a closed-loop ecosystem for industrial lubrication management, centered on our Total Excellence Lubrication (TEL) framework. We help industrial enterprises shift from reactive repairs to predictive maintenance through three specialized operational hubs:
· Shenzhen AITAI (Strategic Headquarters & Global Solutions): Based in ShenZhen, our headquarters manages global operations and customized lubrication consulting for sectors including metallurgy, automotive, power, and petrochemicals. We specialize in aligning domestic industrial standards with global best practices through strategic technology integration.
· Tangshan AITAI (Independent Oil Analysis Laboratory): Our CMA-certified third-party laboratory specializes in high-precision testing for oils, lubricants, and greases. Utilizing over 30 sets of imported analytical instruments (including emission spectrometers and automatic particle counters), our team of certified Lubricant Analysis Specialists (MLA) provides the data-driven diagnostics required to prevent equipment failure and extend oil service life.
· Liaoning AITAI (Intelligent Manufacturing & R&D): Our manufacturing facility translates R&D into high-performance hardware. We produce nearly 100 models of patented oil purification systems, including ultra-precision filters (NAS 3-6 grade), vacuum dehydration units (TRVS series), and centrifugal-vacuum composite systems (LZH series). By combining expert diagnostics with advanced filtration hardware, we enable our partners to reduce lubricant consumption, minimize downtime, and achieve measurable "cost reduction and efficiency improvement".
About Our Factory & Business Background
- Address
- Room 1105, Building B, Aotekexing Science Park, Yuehai Street, Nanshan District, Shenzhen, Guangdong, China
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Terms of Payment
- LC, T/T, D/P, PayPal
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International Commercial Terms(Incoterms)
- FOB, CIF, CFR
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Average Lead Time
-
Peak Season Lead Time: within 15 workdays
Off Season Lead Time: within 15 workdays -
Nearest Port
- Shenzhen Yantian Port
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Minimum Order Quantity
- 1 Pc
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Supply Chain Partners
- 1
Our Production Capability & Technical Expertise
- Main Products
- Oil Purifier, Lubricating Oil Purifier, Oil Recycling Machine, Oil Filter Machine, Hydraulic Oil Purifier, Transformer Oil Purifier, Centrifuge Oil Purifier, Turbine Oil Purifier, Gear Oil Purifier, Lube Oil Separator
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Customization Options
- Minor Customization, Full Customization
-
ODM Service Available
- Yes
-
R&D Engineers
- 5 people
Our Industry Experience & Global Business Record
-
Export Year
- 13 Years
-
Main Markets
- Southeast Asia/ Mideast
-
Repeat Buyers Choice
- 80%~100%
-
Number of Foreign Trading Staff
- 5
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Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Management System Certification
- ISO9001:2015
-
Product Certification
- CE, RoHS, Others
FAQ
- What are the exact technical specifications of the AITAI-ZJN2-1RC model?
- The standard specifications and after-purification targets are: Technical Specifications: Flow Rate: 6 L/min (360 L/h) Power: 0.4 kW Voltage: AC380V 50Hz, 3-phase Filters: 5 x M100-H114 (Beta 3=929) + 1 x Ion Resin Element Dimensions: 1248 x 566 x 1357 mm Weight: 150 kg After-Purification Performance: Oil Appearance: Transparent Cleanliness: NAS 3-7 Moisture: <= 100 mg/kg Acid Value: <= 0.15 mg/g KOH Resistivity (20C): >= 6x10^9 ohm*cm
- What types of industrial oils can the AITAI-ZJN2-1RC effectively purify?
- The AITAI-ZJN2-1RC is specially designed for maintaining phosphate ester fire-resistant oils (EH oils) used in steam turbine speed control systems. Built with anti-corrosive materials and Canadian EPT resin filters, it handles these synthetic fluids perfectly, preventing oil breakdown and keeping your hydraulic system running at peak performance.
- How does the dehydration performance of the TMR-N2 system compare to vacuum dehydration?
- Unlike vacuum dehydrators that require high heat and complex maintenance, the TMR-N2 is an active breathing system. It converts compressed air into 98% dry nitrogen to blanket the reservoir headspace. As dry nitrogen sweeps over the fluid, dissolved and free water continuously diffuse into the gas and exit through the air vent, maintaining a stable moisture level below 100 mg/kg without thermal oil degradation.
- How does the ion resin element perform compared to traditional fuller's earth or alumina?
- Our ion exchange resin filter features a stainless steel body and has 7 times the acid removal capacity of fuller's earth, and 2.5 times that of activated alumina. It uses a pure adsorption process rather than chemical reaction. This means it produces zero water during purification, completely eliminating the need for extra vacuum dehydration.
- How does this machine raise and maintain oil resistivity?
- Low resistivity in EH oil causes electro-chemical corrosion on servo valves. The AITAI-ZJN2-1RC uses a premium ion exchange resin element to adsorb dissolved metal ions and eliminate conducting gels. This process safely restores the fluid's electrical resistivity to over 6x10^9 ohm*cm, protecting sensitive EH system components.
- What fluid cleanliness standards can be achieved after purification?
- Equipped with premium precision filters (Beta 3=929), the unit quickly reduces heavy particle contamination to NAS 3-7. The purified EH oil will reliably meet strict power plant standards: transparent appearance, cleanliness under NAS 6, moisture under 100 mg/kg, and acid value under 0.15 mg/g KOH.
- Are the filter elements eco-friendly, and is replacement messy?
- Yes, our filters are highly eco-friendly. The elements are made of natural cellulose fibers and can be safely burned without releasing toxic gases. For easy maintenance, they feature built-in lifting straps. Operators can pull out used elements vertically without touching dirty oil, keeping the work environment clean.
- Where is the AITAI-ZJN2-1RC mainly used and applied?
- This regeneration system is primarily used in the power generation industry (coal-fired, nuclear, and gas-turbine power plants) for maintaining steam turbine EH speed control systems. It is also highly effective for industrial hydraulic and lubrication systems in heavy metallurgy, petrochemical refining stations, and aerospace test rigs that utilize synthetic phosphate ester lubricants.
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Product Groups
- CS Series (Standard Type) Precision Oil Purifier
- EX Series Explosion-proof Precision Oil Purifier
- TRVS Series Vacuum Dehydration Equipment
- IOP Series Intelligent Precision Oil Purifier
- IOM Series Intelligent Monitoring Oil Purifier
- ZJ Series Fire Resistant Oil Regeneration Precision Oil Puri
- CS Series (Anti-corrosion Type) Precision Oil Purifier
- OFC/OFCL Series Precision Oil Filter & Transfer Cart
- Replacement Filter Elements
- GT Series Intelligent Centrifugal Oil Purifier
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