Online High Precision Water Glycol Oil Conditioning System for Press Line Hydraulics
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Product Highlights
- Smart Shutoff and Phase Protection Features automatic shutdown upon filter saturation and built-in phase protection. Enables safe, unmanned 24/7 continuous operation without risk of equipment damage.
- Ultra-Precision Deep Filtration Equipped with polyester filter elements (beta5=93 or beta10=93) for water glycol fluids, removing micron-level solid contaminants and maintaining high oil cleanliness.
- Anti-Corrosion Design Designed for water glycol fluids with specialized anti-corrosion components. Helps resist corrosion, improve durability, and ensure reliable long-term filtration performance.
- Non-Stop Cleaning, Zero Downtime Clean your fluid online while your machines are running. This bypass system purifies continuously without interrupting production, keeping your plant at peak uptime.
- Removes Sludge, Prevents Valve Sticking It targets and removes fluid oxides, sludge, and varnish. This keeps your hydraulic valves moving smoothly, preventing system lag and lockups.
- Efficient Flow, Protects Fluids The stable 9 L/min (540 L/h) flow rate delivers ideal filtration for water glycol. It ensures deep, multi-pass cleaning without damaging the fluid's polymer structure.
- Eco-Friendly Filter Elements The dedicated filter elements can be completely incinerated after replacement without generating hazardous dioxin gases, supporting green manufacturing.
Product Attributes
- Customization
- Available
- Structure
- Mobile
- Usage
- Solid-Liquid Separation, Oil Impurities, Oil-Water Separator, Air Filter, Oil and Gas Separation
- Model NO.
- AITAI-IOP105 (water glycol oil)
- Type
- Press Filter
- Mechanical Principle
- Pressure Filtration
- Performance
- Sophisticated Filters
- Flow Rate
- 9L/Min
- Material
- Stainless Steel
- Cleanliness Level
- Nas 1638 Level 5-7
- Anti-Corrosion Type
- Water Glycol Type
- Warranty
- Long-Term
- Transport Package
- Wooden Box
- Specification
- Customized
- Trademark
- AITAI
- Origin
- China
- HS Code
- 8421299090
- Production Capacity
- 50000pieces/Year
- Package Size
- 100.00cm * 60.00cm * 130.00cm
- Package Gross Weight
- 90.000kg
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of Online High Precision Water Glycol Oil Conditioning System for Press Line Hydraulics
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Online High Precision Water Glycol Oil Conditioning System for Press Line Hydraulics -
Online High Precision Water Glycol Oil Conditioning System for Press Line Hydraulics -
Online High Precision Water Glycol Oil Conditioning System for Press Line Hydraulics -
Online High Precision Water Glycol Oil Conditioning System for Press Line Hydraulics -
Online High Precision Water Glycol Oil Conditioning System for Press Line Hydraulics -
Online High Precision Water Glycol Oil Conditioning System for Press Line Hydraulics -
Online High Precision Water Glycol Oil Conditioning System for Press Line Hydraulics
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Product Description
Online High Precision Water Glycol Oil Conditioning System for Press Line Hydraulics
Product Description
The IOP Anti-Corrosion Intelligent Oil Purifier is specially designed for online filtration of corrosion-sensitive industrial oils such as phosphate ester and water glycol hydraulic fluids. It ensures long-term equipment reliability by maintaining optimal oil cleanliness in demanding industrial environments
Product Features:
1. Ultra-Precision 3R Filtration: Equipped with Japanese 3R ultra-precision filter elements (β3=929), removing micron-level solid particles, moisture, and oil degradation substances.
2. Filter Saturation Protection: Intelligent automatic shutdown prevents damage when filter elements are saturated; includes phase sequence protection.
3. Anti-Corrosion Construction: Designed to resist harsh environmental effects, suitable for long-term use with corrosive oils.
4. Optional Debubbling: Available for IOP models to remove air bubbles and ensure stable hydraulic performance.
Key Benefits:
Product Features:
1. Ultra-Precision 3R Filtration: Equipped with Japanese 3R ultra-precision filter elements (β3=929), removing micron-level solid particles, moisture, and oil degradation substances.
2. Filter Saturation Protection: Intelligent automatic shutdown prevents damage when filter elements are saturated; includes phase sequence protection.
3. Anti-Corrosion Construction: Designed to resist harsh environmental effects, suitable for long-term use with corrosive oils.
4. Optional Debubbling: Available for IOP models to remove air bubbles and ensure stable hydraulic performance.
Key Benefits:
1. Enhanced Equipment Reliability: Prevents hydraulic machinery failures and extends equipment service life.
2. Superior Oil Cleanliness: Achieves NAS 5–7 cleanliness, removing contaminants that standard filters cannot capture, reducing oxidation, sludge, and corrosion.
3. Cost-Effective Operation: Minimizes oil replacement frequency and reduces spare parts, labor, and maintenance costs.
4. Extended Oil Life: Maintains phosphate ester and water glycol oil in optimal condition, protecting pumps, valves, and bearings in sensitive hydraulic systems.
2. Superior Oil Cleanliness: Achieves NAS 5–7 cleanliness, removing contaminants that standard filters cannot capture, reducing oxidation, sludge, and corrosion.
3. Cost-Effective Operation: Minimizes oil replacement frequency and reduces spare parts, labor, and maintenance costs.
4. Extended Oil Life: Maintains phosphate ester and water glycol oil in optimal condition, protecting pumps, valves, and bearings in sensitive hydraulic systems.
Applications:
Ideal for online filtration in equipment hydraulic systems, lubrication systems, and other industrial machinery requiring anti-corrosion fluid maintenance.
Ideal for online filtration in equipment hydraulic systems, lubrication systems, and other industrial machinery requiring anti-corrosion fluid maintenance.
Specification
Model | AITAI-IOP103 | AITAI-IOP105 | AITAI-IOP107 | |||
Anti-corrosion Type | Phosphate Ester Type/ Water Glycol Type | Standdard Type | Phosphate Ester Type/ Water Glycol Type | Standdard Type | Phosphate Ester Type/ Water Glycol Type | Standdard Type |
Flow Rate | 6L/min | 9L/min | 9L/min | 15L/min | 18L/min | 24L/min |
Motor Power | 0.4kW | 0.4kW | 0.75kW | |||
Operating Voltage | AC380V 50Hz Three-phase Four-wire | |||||
Filter Element Model | M100-H114/ DWG100-H114/ WG100-H114 | M100-H114 | M100-H114/ DWG100-H114/ WG100-H114 | M100-H114 | M100-H114/ DWG100-H114/ WG100-H114 | M100-H114 |
Filter Precision | β3=929/ β5=93/ β10=929 | β3=929 | β3=929/ β5=93/ β10=929 | β3=929 | β3=929/ β5=93/ β10=929 | β3=929 |
Filter Element Quantity | 3 | 5 | 7 | |||
Overall Dimensions (mm) | 875*441*957 | 875*441*1193 | 1000*566*1081 | |||
Weight (kg) | 65 | 68 | 91.5 | |||
Application Scenarios |
Application Industries
1. Power Generation
The IOP anti-corrosion intelligent precision oil purifier is suitable for phosphate ester fire-resistant oil systems in power plants, including turbine EH oil systems, control oil stations, and hydraulic servo systems. It helps remove fine particles, moisture, oxides, and oil degradation products while protecting sensitive hydraulic control components.
2. Metallurgy and Steel
The IOP anti-corrosion hydraulic oil purifier is suitable for water glycol hydraulic systems in steel plants, rolling mills, furnace-area hydraulic stations, and high-temperature production lines. It helps control oil contamination in fire-resistant hydraulic fluids and reduce wear on pumps, valves, and cylinders.
3. Automotive Manufacturing
The IOP anti-corrosion oil filtration machine can be used for hydraulic presses, stamping lines, die-casting machines, and automated hydraulic equipment using phosphate ester oil or water glycol fluid. It supports stable oil cleanliness and helps protect precision hydraulic components during continuous production.
4. Heavy Manufacturing
The IOP anti-corrosion online oil filtration machine is suitable for industrial hydraulic systems using special fire-resistant fluids, such as water glycol hydraulic oil or phosphate ester oil. With intelligent filter saturation shutdown and phase sequence protection, it helps improve filtration safety and maintenance efficiency.
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Company Profile
About AITAI
Established in 2013, Shenzhen AITAI Technology Co., Ltd. is a National High-Tech Enterprise focusing on smart lubrication management for industrial machinery. Led by Dr. Guangjian Ding, a top expert in lubrication and wear analysis, our team brings 15 years of experience in energy-saving and oil-recycling solutions. Guided by our Total Excellence Lubrication (TEL) concept, we provide custom oil management solutions for key industries worldwide, including metallurgy, automotive, power, shipping, and petrochemicals. Today, AITAI operates across Asia, Europe, and the Americas, proudly serving many Fortune 500 companies.
To support these industries, AITAI makes a wide range of high-precision oil purification equipment. Using advanced 1-micron filtration technology, our main product lines include CS Standard & Anti-Corrosion High Precision Oil Purifiers, EX Explosion-Proof Oil Filtration Units, IOP Automatic Control Oil Filtering Machine, IOM Smart Monitoring Oil Purification Machine, GT Centrifugal & TRVS Vacuum Dehydration Equipment, and specialized ZJ Fire-Resistant Oil Regeneration Systems. These machines are built to quickly remove solid particles, water, and varnish, protecting your machinery and extending oil life.
Through a strong partnership with Japan's 3R Group, along with our own smart factories, oil analysis labs, and online monitoring systems, AITAI provides a complete service chain for intelligent lubrication. As a trusted leader in green and efficient oil management, we are dedicated to bringing innovation and sustainable practices to the global industrial market.
Certifications
Certifications and Product Reliability
AITAI continues to improve product compliance and reliability through certification and testing. Available certifications and verification documents may include:
--CE
--ExdellBT4Gb (Explosion-proof )
--RoHS
--Other upon request
Packaging & Shipping
Packing and Transportation
Quality Assured: Every machine is rigorously inspected and tested by professional engineers before dispatch to ensure optimal performance.
Export-Standard Packaging: Secured in heavy-duty wooden boxes designed for maximum protection. Fully International Standards for Phytosanitary Measures No. 15 (ISPM 15) compliant for hassle-free global customs clearance.
Flexible Shipping: Available via Sea, Rail, and Truck freight to suit your timeline and budget.
Trade Terms: EXW, FOB, CIF supported.
FAQ
1.what can you buy from us?
Precision oil purifiers, anti-corrosion oil purifiers, explosion-proof oil purifiers, vacuum dehydration oil purifiers, centrifugal oil purifiers, vacuum-centrifugal composite oil purifiers, and oil station refueling carts.
2. how can we guarantee quality?
Features filter elements and technology from Japan 3R, a world-leading filtration expert, backed by over ten years of technical expertise to ensure stable, high-quality product performance.
3. What's the payment method?
Payment can be done by T/T, L/C, Credit Card, Western Union etc.
4.Accepted Payment Currency:
USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
5. How long is the delivery period?
Generally it takes about 15-30 working days for production.
6.What's the package made of?
The package is made of international export standard wooden case.
7.What's the delivery method?
By train, by air, by sea, by truck, by express, etc.
8. How long is the guarantee period?
We provide long-term after-sales maintenance and filter element replacement services.
9.What services can you provide?
Online support through email, telephone, Whatsapp or other communication method; onsite taining and installation if you need; filed maintenance and repair, technical video support, etc.
10. What's our advantages?
We use the world's leading 3R filtration technology with 13 years of in-house research and development, serving customers across industries such as metallurgy, petrochemicals, automotive, engineering machinery, electric power, and marine.
.About the Supplier
This supplier has been audited by CTI. Verify the report on the official CTI website with ID "QIP-ASI262263". Items marked "
" are certified.
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Company Profile
AITAI Group provides a closed-loop ecosystem for industrial lubrication management, centered on our Total Excellence Lubrication (TEL) framework. We help industrial enterprises shift from reactive repairs to predictive maintenance through three specialized operational hubs:
· Shenzhen AITAI (Strategic Headquarters & Global Solutions): Based in ShenZhen, our headquarters manages global operations and customized lubrication consulting for sectors including metallurgy, automotive, power, and petrochemicals. We specialize in aligning domestic industrial standards with global best practices through strategic technology integration.
· Tangshan AITAI (Independent Oil Analysis Laboratory): Our CMA-certified third-party laboratory specializes in high-precision testing for oils, lubricants, and greases. Utilizing over 30 sets of imported analytical instruments (including emission spectrometers and automatic particle counters), our team of certified Lubricant Analysis Specialists (MLA) provides the data-driven diagnostics required to prevent equipment failure and extend oil service life.
· Liaoning AITAI (Intelligent Manufacturing & R&D): Our manufacturing facility translates R&D into high-performance hardware. We produce nearly 100 models of patented oil purification systems, including ultra-precision filters (NAS 3-6 grade), vacuum dehydration units (TRVS series), and centrifugal-vacuum composite systems (LZH series). By combining expert diagnostics with advanced filtration hardware, we enable our partners to reduce lubricant consumption, minimize downtime, and achieve measurable "cost reduction and efficiency improvement".
About Our Factory & Business Background
- Address
- Room 1105, Building B, Aotekexing Science Park, Yuehai Street, Nanshan District, Shenzhen, Guangdong, China
-
Terms of Payment
- LC, T/T, D/P, PayPal
-
International Commercial Terms(Incoterms)
- FOB, CIF, CFR
-
Average Lead Time
-
Peak Season Lead Time: within 15 workdays
Off Season Lead Time: within 15 workdays -
Nearest Port
- Shenzhen Yantian Port
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Minimum Order Quantity
- 1 Pc
-
Supply Chain Partners
- 1
Our Production Capability & Technical Expertise
- Main Products
- Oil Purifier, Lubricating Oil Purifier, Oil Recycling Machine, Oil Filter Machine, Hydraulic Oil Purifier, Transformer Oil Purifier, Centrifuge Oil Purifier, Turbine Oil Purifier, Gear Oil Purifier, Lube Oil Separator
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Customization Options
- Minor Customization, Full Customization
-
ODM Service Available
- Yes
-
R&D Engineers
- 5 people
Our Industry Experience & Global Business Record
-
Export Year
- 13 Years
-
Main Markets
- Southeast Asia/ Mideast
-
Repeat Buyers Choice
- 80%~100%
-
Number of Foreign Trading Staff
- 5
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Management System Certification
- ISO9001:2015
-
Product Certification
- CE, RoHS, Others
FAQ
- Is the AITAI-IOP105 (water glycol oil) suitable for standard hydraulic oils?
- This specific model is strictly optimized for corrosive fire-resistant fluids, particularly water glycol oils. It features premium seals, stainless steel fluid paths, and specialized polyester filter elements (WG100-H114 / DWG100-H114). For standard mineral or synthetic oils, we highly recommend our standard AITAI-IOP105 model equipped with cellulose elements to achieve the best purification results.
- What filter elements are used for water glycol applications?
- The AITAI-IOP105 (water glycol oil) uses specialized polyester filter elements, including WG100-H114 (beta10=93) and DWG100-H114 (beta5=93). These elements are designed for water glycol fluids to efficiently remove solid particles and micro-contaminants while maintaining stable filtration performance.
- How does the intelligent control system protect the equipment during operation?
- A: The purifier is equipped with an intelligent monitoring system that features automated filter saturation shutdown and phase sequence protection. When the filter elements reach their maximum dirt-holding capacity, the machine triggers an alert and safely stops automatically. The phase sequence protection prevents motor reverse rotation, ensuring maximum operational safety.
- Can the AITAI-IOP105 (water glycol oil) remove water from water glycol fluids?
- No. Water glycol fluids are water-based fire-resistant hydraulic fluids, and removing water would affect their original formulation. The AITAI-IOP105 (water glycol oil) is designed for solid contamination removal, helping maintain fluid cleanliness without changing the water-glycol composition.
- What are the key technical specifications of the AITAI-IOP105 (water glycol oil)?
- The main technical parameters of AITAI-IOP105 (water glycol oil) are as follows: Flow Rate: 9 L/min (540 L/h) Rated Pressure: 0.5 MPa Power Supply: AC380V, 50Hz (3-phase, 4-wire) Motor Power: 0.4 kW Filter Element Material: Polyester Filter Filter Element Precision: WG100-H114 (Beta 10 = 93) or DWG100-H114 (Beta 5 = 93) Filter Element Quantity: 5 Dimensions: 875 * 441 mm * 1193 mm Net Weight: 68 kg
- Is this machine capable of continuous online filtration?
- Yes. The AITAI-IOP105 (water glycol oil) is designed for continuous bypass online filtration. It connects directly to your equipment's hydraulic reservoir and purifies the fluid dynamically while the main production line remains running. This eliminates the need for machine downtime or production halts during fluid maintenance, significantly boosting plant productivity.
- How does this purifier prevent hydraulic system malfunctions?
- By utilizing deep-filtration technology, it efficiently removes micron-level mechanical impurities, wear debris, and sticky oxides. Preventing these contaminants from circulating stops the formation of sludge and varnish. This protects precision components like servo valves, pumps, and cylinders from sticking, clogging, or experiencing abrasive wear, avoiding unexpected failures.
- Are the used filter elements environmentally friendly?
- Yes, environmental sustainability is a core benefit. The specialized filter elements used in our precision oil purifiers can be completely incinerated during waste disposal without generating harmful dioxin gases. This supports global resource-recycling initiatives and helps industrial enterprises meet strict environmental compliance and green manufacturing standards.
- In which industries is the AITAI-IOP105 (water glycol oil) purifier applied?
- The AITAI-IOP105 (water glycol oil) is widely applied in industries using fire-resistant water glycol hydraulic fluids, including steel plants (rolling mill hydraulic systems), metallurgy (furnace hydraulic systems), aluminium plants (casting hydraulic equipment), mining and coal mining operations (mining hydraulic machinery and hydraulic support systems), foundries (casting hydraulic systems), heavy manufacturing (hydraulic presses), and injection molding industries (hydraulic systems).
- Is it easy to replace the filter element? Are special tools required?
- The replacement workflow is clean, fast, and completely tool-free. Every filter element features integrated high-strength fabric handling straps. Operators can smoothly pull the saturated element vertically out of the housing without direct hand contact with the chemical fluid.
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Product Groups
- CS Series (Standard Type) Precision Oil Purifier
- EX Series Explosion-proof Precision Oil Purifier
- TRVS Series Vacuum Dehydration Equipment
- IOP Series Intelligent Precision Oil Purifier
- IOM Series Intelligent Monitoring Oil Purifier
- ZJ Series Fire Resistant Oil Regeneration Precision Oil Puri
- CS Series (Anti-corrosion Type) Precision Oil Purifier
- OFC/OFCL Series Precision Oil Filter & Transfer Cart
- Replacement Filter Elements
- GT Series Intelligent Centrifugal Oil Purifier
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